How Coin Dies are Created using a Pantograph.

November 03, 2018

How Coin Dies are Created using a Pantograph.

Essentially it's kind of like a key cutting machine and record player in one, but not really since it also scales the size of the reproduction. This probably doesn't make a whole lot of sense so let me let Wikipedia explain it.

A pantograph (Greek roots παντ- "all, every" and γραφ- "to write", from their original use for copying writing) is a mechanical linkage connected in a manner based on parallelograms so that the movement of one pen, in tracing an image, produces identical movements in a second pen. If a line drawing is traced by the first point, an identical, enlarged, or miniaturized copy will be drawn by a pen fixed to the other. Using the same principle, different kinds of pantographs are used for other forms of duplication in areas such as sculpture, minting, engraving and milling.

Source-Wikipedia

 

Did that help? Or make it worse

 It's just the fancy machine that takes the large epoxy mold of the art and carves it into a coin die, we're about to get much more into it.

IMG_4858.JPG

This is the large epoxy mold of the final coin design, it is created by taking an impression of a plaster that is hand carved by a sculptor.

IMG_4859.JPG

This is then reproduced to the much smaller coin die.

When the machine is activated it spins and reads the first pattern then cutting it into to whatever smaller scale is being used of the coin die. It has a series of pulleys, gears, tensionors and motors that detemine the speed of spin, depth of cut and reproduced size. This same machine and same plaster can be used to create a die as large as 64mm for a 5 ounce silver round to as small as 8mm for a 1 gram gold round. This process can take up to several days of spinning on the pantograph and takes a master's touch and lots of technical expertise to ensure the heads are mounted, sharpened, adjusted and chosen just right.

panto.jpg

Most of these pantograph machines are very old and new ones are no longer constructed since most have been replaced with CNC machines or laser engravers, although most of the big government mints are still using pantograph machines to create there coin dies. This was a topic of discussion with our minting team and they provided use with some great insight. Although these new machines are highly sophisticated, when they are programmed using the 3d vector files it's never a fluid as the human sculptor who makes the plaster used as the template(more on this step in another post). It was explained that when a master sculptor carves the plaster the lines and contours are created fluidly and perfectly and the pantograph is the only way to replicate that onto the die. When the computer follows the rounded surfaces it break it down into a series of way points. In earlier machines this left a stepped pattern of cuts, this has improved and it not connects dots to a series or way points, but it never really follows the same fluid movement a human is able to create.

panto1.png
I used all my sweet graphic design skills to make this little image to try and explain it, they was it was explained to us.

Interestingly I noticed this exact same phenomenon when I zoned in on my awesome artwork above.

 

Anyways here's hoping you found this interesting and I'll explain more about other steps in the coin making process in other posts.

 




Leave a comment